I also encountered same problem, using AA8.1.3, against 63 very large (600megs+) PDF files that were created with a utility that did not make them searchable.
I also found that AA8 crashed during running OCR. Huge shortcoming.... AA8 does everything in memory, stores nothing in temporary files, forgets everything it did upon crashing, forces a mammoth time consuming restart from the beginning.
I finally got through them all by breaking each file into 2 files (a and b), then running OCR 100 pages at a time within each file, with constant attention.
A random error message, "Cannot find file" kept popping up, stopping, waits for me to click on "OK", adding to huge delays. Gotta constantly watch for this error. Even though I click on "Ignore this error message", it does not listen, keeps popping up and stopping processing, waiting for a dumb "OK" response.
But at least, as it successfully gets through 100 pages, I can save it, then carry on to next 100 pages. If it crashes, I can restart to the last successful 100 pages completed.
I conclude that AA8 absolutely hates large files. My computer is a 2.6Ghz DualCore with 3.5 gigs of memory, still not enough.
Took me an entire week to work my way through these 63 files, which BTW, tied up my computer for that whole time, insufficient memory to do other things.
That AA8 does not work with temporary files is a huge shortcoming when working with large PDF files. I find it astonishing that upon an unexpected failure, it has no way to remember where it was when the crash occured.
This situation begs the question...... Is there any other utility out there that will make a PDF file searchable, that is not made searchable when first created by some utility other than Acrobat?
Regards,
Terry Smythe
Winnipeg, Canada
smythe@shaw.ca