Hi, jdammen.
The first thing I suggest is a search of the forums on the
word "malformed" - you are not alone! Seems like the problem can
have multiple causes: one bad topic, a bad style in the CSS, not
enough RAM, some kind of weird invisible running corruption...
The solutions offered seem to fall into general categories -
1) generate with half the topics, then a quarter, etc. to narrow
down and kill the bad topic, 2) change all styles to Normal and see
if printdoc generates correctly, 3) take a copy of the project and
restore it from .hhp (see
Peter Grainge's website for
help), 4) start over.
I'm afraid they all have one thing in common - trial and
error. You're just going to have to slog through this.
BTW, this happens in X5 - I don't think an upgrade will be a
quick solution for you.
Sorry, and good luck.
Elisa