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I know this topic has come up before; I've walked through a dozen threads on it, but I'm still not convinced that the "acceptable margin for error on your printer" is the answer. Quick walk-through:
It seems like I must have a setting in InDesign adding that extra bit of margin to both new and old documents at print time, but I can't find it anywhere. Copying my print profile summary below and would certainly appreciate any guesses or insights that people have to offer.
Print Preset: 8 Card Spread
Printer: HPFD7EB5 (HP ENVY 4500 series)
PPD: N/A
PPD File: N/A
General
Copies: 1
Collate: N/A
Reverse Order: Off
Pages: All
Sequence: All Pages
Spreads: Off
Print Master Pages: Off
Print Layers: Visible & Printable Layers
Print Non-printing Objects: Off
Print Blank Pages: Off
Print Visible Guides and Baseline Grids: Off
Setup
Paper Size: Letter
Paper Width: 8.5 in
Paper Height: 11 in
Page Orientation: Landscape
Paper Offset: N/A
Paper Gap: N/A
Transverse: N/A
Scaling: 100%
Constrain Proportions: On
Page Position: Centered
Thumbnails: Off
Tiling: Off
Marks and Bleed
Crop Marks: Off
Bleed Marks: Off
Registration Marks: Off
Color Bars: Off
Page Information: Off
Printer Mark Type: Default
Crop Mark Weight: 0.25 pt
Mark Offset from Page: 0 in
Use Document Bleed Settings: Off
Bleed Top: 0 in
Bleed Bottom: 0 in
Bleed Left: 0 in
Bleed Right: 0 in
Include Slug Area: Off
Output
Color: Composite RGB
Text As Black: Off
Trapping: N/A
Flip: N/A
Negative: N/A
Screening: N/A
Simulate Overprint: Off
Graphics
Send Data: Optimized Subsampling
Download: N/A
Download PPD Fonts: N/A
PostScript®: N/A
Data Format: N/A
Color Management
Document Profile: sRGB IEC61966-2.1
Color Handling: Let InDesign Determine Colors
Printer Profile: Document RGB - sRGB IEC61966-2.1
Preserve RGB Numbers: Off
Proof Profile: N/A
Simulate Paper Color: N/A
Advanced
Print &as Bitmap: Off
Bitmap Resolution: N/A
OPI Image Replacement: N/A
EPS: N/A
PDF: N/A
Bitmap Images: N/A
Transparency Flattener Preset: [Medium Resolution]
Ignore Spread Overrides: Off
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Hi, just to make sure, the whole design on the page is always offset by the same amount.
Has your content in InDesign moved somehow?
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Nope, I double checked that -- everything's lined up the same in the InDesign doc. It's easy to check, since they're standard playing card size at 2.5" x 3.5". Also, I have fourteen different files that lay out different decks/backs via data merge. Wouldn't totally discount the idea that I could somehow bump each of them, but it's more likely a setting that I tweaked (or didn't tweak) globally.
Thanks!
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Your printer summary shows no PPD, do you have the proper PPDs installed for this printer?
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Ah, that could be it. It's a brand new laptop and it auto-detected the printer on the network, so it's possible that I had a specific driver installed on my old laptop and a generic one on this machine. I'll give that a try this morning. Thanks!
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So, some interesting results after experimentation. Although I was never able to get PPD to show up in the selection in Adobe, I did finally get the print to align again.
First, I re-installed InDesign on my old laptop and moved the files over there. Printed -- and everything lined up perfectly. The only difference in setup is that the old laptop had a much older driver for my HP printer. I wasn't able to find the driver file to install on the new laptop, though; I could only get a more current driver, and never fixed that shift.
Next thing, I found that when I exported the pages to PDF and printed on either machine, the two sides lined up perfectly again. I don't know what the explanation is here. Print the document directly from InDesign and got that shifting effect. Printed from PDF, worked fine.
Finally, I got a new Brother printer. (I was looking for one that had a lot better ink efficiency since I'm printing a lot of card prototypes.) Installed the base driver on the new laptop, the two sides are aligning great whether I print from InDesign or PDF.
TLDR; my problem appears to have been solved, though I can't say that I actually solved it.