Robohelp Appcrash upon First Generation of linked Frame Book/Files

I have a HUGE, new problem and not getting any response from (automated) Adobe support.

Situation:  Have 12-chapter book that is being converted to WinHelp (CHM) by using RoboHelp 8 and linking of files.  When the book was at 10 or so chapters, the conversion worked fine (with one or two occasional crashes of RoboHelp).  Now, after addition of a few chapters and edits to others, RoboHelp routinely crashes upon "generating" one of the chapters.

Steps:

1) Create New RoboHelp File (no special settings)

2) File>Link>FrameMaker Document

3) Robo scans Frame doc just fine

4) Right-click Project Files, User Manual.book (the frame book file), Update>Generate

5) Goes through first 3 Chapters (simple ones, few images), then crashes on 4th chapter (lots of images)

Crash Message:

1)

2) Problem signature:
  Problem Event Name:    APPCRASH
  Application Name:    RoboHTML.exe
  Application Version:    8.0.0.203
  Application Timestamp:    4944f3bb
  Fault Module Name:    MFC80U.DLL
  Fault Module Version:    8.0.50727.4053
  Fault Module Timestamp:    4a595928
  Exception Code:    c0000005
  Exception Offset:    0002569c
  OS Version:    6.0.6002.2.2.0.256.6
  Locale ID:    1033
  Additional Information 1:    fd00
  Additional Information 2:    ea6f5fe8924aaa756324d57f87834160
  Additional Information 3:    fd00
  Additional Information 4:    ea6f5fe8924aaa756324d57f87834160

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System: Vista-64, Win7-64, Win XP (all on same machine in alternate boot configs).  Tried complete de-install/re-install of TCS2.5.

Versions:  Frame 9.0.2, RoboHelp 8.0.2

PS:  Stunning to have such poor support options for a $1900 software bundle!