Whenever I intersect two objects in Illustrator the edges are not lined up. Below is a screen print of what I am talking about. The top picture is the two objects after I intersected them and the bottom picture is a zoomed in version to show that the edges are not lined up. The grey object was overlapping the red object so I intersected the two objects. I made a copy of the red object before I intersected and then pasted it in place after the intersect. You can see the grey object is not lining up with the bottom red object after I did the steps above. Do I need to change any settings or is there a better way to trim overlapping objects?
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you might try
and change precision to 0.001
screenshots from
https://design.tutsplus.com/tutorials/a-comprehensive-guide-to-the-pathfinder-panel--vector-3306
Thank you so much Ray Yorkshire!!!
Huge improvement. There is still a very small gap and some minor lineup issues but it looks so much better. And you have to zoom way in to notice it.
You are a life saver. 
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