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I have been cutting large stencils for gyms for a client for a long time and there's a little issue I haven't been able to figure out but have just made do. These are large stencils, so I design in Illustrator at 1:10 scale. For reference, the circle in the attached image is 12 feet. When approved, I take to our Roland VS640i using Versaworks, scale 1000%, and then tile as the material only has about 47" of usable width. So as an example in reference to the attached image, I'll tile into 3 panels with a 1/2" overlap. It's great, but the software doesn't finish the cuts where it cuts through artwork, so I cut it manually afterwards. See the other two images. The middle panel with the sides open is what I'm getting, and the other is what I ideally want. I think I've exhausted my options of having Versaworks do the work for me, so the next step is to manually tile each panel before sending to the printer.
I just want to see if there's a quicker way to get the end result. If it was as simple as cutting artwork into 3 panels, that would be no problem, but the overlap seems to add several steps. I need the overlap. So my question is how can I tile artwork maintaining an overlap.
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I would overlap three artboards to the size of your panels and remove the cyan/blue paths.
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I think that makes sense. So use the art boards as a mask, sort of. I layout the 3 boards, overlapped, placed the art within those 3, and I can simply save as an EPS and check 'Use Art boards' when saving. That should save each section. I guess the only thing that doesn't address is the open cuts. I would still fill those in manually right?
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Divide all numbers by 10 since you will need to work 1/10th scale.
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This may be a silly question, but how do I move the art exactly 46.5"? As to the open cuts, I would still have to do those manually right?
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Double-click in the tool palette on of the section tools, and you will get the move palette.
To select the contents of a mask, with the mask itslef click on this.