accurate RoboHelp to PDF conversion?

I've been attempting to generate PDFs that accurately reflect my RoboHelp projects. The output always comes out a bit funky (blank pages, orphaned headings and text, etc.). Also, the PDFs generate with headers which I don't want and the TOC as the front page. I have a cover page that I'd like to have before the TOC.

There are a lot of questions in one questions, but any suggestions? I'd rather not generate a Word doc and then generate the PDF as a workaround.