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Participant
March 20, 2023
Answered

Acrobat PDFMaker was not able to mail merge the document

  • March 20, 2023
  • 12 replies
  • 39155 views

As the title suggests, I am running into this error and cannot get this feature to work no matter what I try.

 

My operating systems and applications are fully up-to-date at the time of this posting. The versions of my operating system and related applications are as follows:

  • Windows 11 Enterprise, 64-bity, 22H2, OS Build 22621.1413
  • Adobe Acrobat Pro, Continuous Release | Version 2023.001.20064 | 64-bit
  • Microsoft Word for Microsoft 365 MSO (Version 2302 Build 16.0.16130.20298) 64-bit
  • Microsoft Excel for Microsoft 365 MSO (Version 2302 Build 16.0.16130.20298) 64-bit
  • Microsoft Visual C++ 2015-2019 Redistributable (x64) - 14.29.30139

 

To eliminate the possibility of a specific Word document or Excel datasource being the issue, I created a very basic and straight-forward test mail merge and datasource and am still running into the issue.

 

Installing Microsoft Visual C++ 2015-2019 Redistributable (x64), as recommended in a few other Adobe Support articles I found did not correct the issue.

 

I've also enabled logging and haven't found any useful information, as it appears to suggest its completing successfully even through it is not. Below are the outputs of the logs:

 

PDFMWord.log:

Mon Mar 20 11:30:18 2023 [INFO]: VBA::InitializePDFMakerDLL:Initialization of PDFMaker DLL started...
Mon Mar 20 11:30:18 2023 [INFO]: VBA::InitializePDFMakerDLL:Initialization of PDFMaker DLL Successfully Completed.
Mon Mar 20 11:30:18 2023 [INFO]: VBA::ShutdownPDFMakerDLL:Release pointers of PDFMaker DLL's.
Mon Mar 20 11:30:36 2023 [INFO]: VBA::PDFMakerConvertUsingSettings:PDFMWord to PDF conversion workflow started...
Mon Mar 20 11:30:36 2023 [INFO]: VBA::InitEverything:Initialization Started...
Mon Mar 20 11:30:36 2023 [INFO]: VBA::InitializePDFMakerDLL:Initialization of PDFMaker DLL started...
Mon Mar 20 11:30:36 2023 [INFO]: VBA::InitializePDFMakerDLL:Initialization of PDFMaker DLL Successfully Completed.
Mon Mar 20 11:30:36 2023 [INFO]: VBA::SetAppLanguage:Set PDFMaker Language Started.
Mon Mar 20 11:30:36 2023 [INFO]: VBA::SetAppLanguage:Set PDFMaker Language Completed.
Mon Mar 20 11:30:36 2023 [INFO]: VBA::InitEverything:Initialization Successfully Completed.
Mon Mar 20 11:30:36 2023 [INFO]: VBA::PDFMakerConvertUsingSettings:Log events corresponding to review/Share button click Info.
Mon Mar 20 11:30:36 2023 [INFO]: VBA::ConvertToPDFEx:Started Convert to PDF workflow...
Mon Mar 20 11:30:36 2023 [INFO]: VBA::PrintingEntryWithNoOptionsDlg:Initialization of PDFMWord was successful, now ready to start CreatePDFFile workflow.
Mon Mar 20 11:30:36 2023 [INFO]: VBA::CreatePDFFile:Creation Of PDF Started...
Mon Mar 20 11:30:36 2023 [INFO]: VBA::CreatePDFFile:Current Active Doc Font is Office Font.
Mon Mar 20 11:30:36 2023 [INFO]: VBA::GetFinalPDFFileName:Get PDF File Name.
Mon Mar 20 11:30:36 2023 [INFO]: VBA::Preprocess:Preprocessing for EMF started...
Mon Mar 20 11:30:36 2023 [INFO]: VBA::Preprocess:Preprocessing for EMF Successfully Completed.
Mon Mar 20 11:30:36 2023 [INFO]: VBA::GetFinalPDFFileName:Get PDF File Name.
Mon Mar 20 11:30:36 2023 [INFO]: VBA::CreatePDFFile:Successfully Got EMF.
Mon Mar 20 11:30:36 2023 [INFO]: VBA::ShutdownPDFMakerDLL:Release pointers of PDFMaker DLL's.
Mon Mar 20 11:30:36 2023 [INFO]: VBA::ShutdownPDFMakerDLL:Release pointers of PDFMaker DLL's.
Mon Mar 20 11:30:36 2023 [INFO]: VBA::ConvertToPDFEx:Convert to PDF workflow Completed.

 

PDFMEngine.log:

Mon Mar 20 11:30:36 2023 [INFO]: PDFMEngineImpI::PDFMEngineConvertDoc:Doc To Pdf conversion has started.
Mon Mar 20 11:30:36 2023 [INFO]: PDFMDocExporter::convert:Doc To Pdf conversion has started.
Mon Mar 20 11:30:36 2023 [INFO]: WordExporter::doExport:Word Exporter Workflow has started...
Mon Mar 20 11:30:36 2023 [INFO]: WordExporter::doExport:Word Exporter Workflow has Ended Successfully.
Mon Mar 20 11:30:36 2023 [INFO]: PDFMDocExporter::convert:Doc To Pdf conversion has ended with return value 4 .
Mon Mar 20 11:30:36 2023 [INFO]: PDFMEngineImpI::PDFMEngineConvertDoc:Doc To Pdf conversion has successfully completed.
Mon Mar 20 11:30:36 2023 [INFO]: PDFMEngineImpI::PDFMEngineConvertDoc:PDFMEngine Workflow has Completed with return value 4 .

 

Furthermore, the issue seems to only be present with the Merge to Adobe PDF/Mail Merge function within Microsoft Word. All other functions of Adobe PDF Maker within Microsoft Word are working as intended.

Correct answer Wes28508813bswq

I'm having this issue and it's now June 2025. None of the solutions suggested here work. I can save as Adobe PDF fine, but Mailings -> Merge to PDF fails with the 'Acrobat PDFMaker was not able to mail merge the document' error. I don't know where to go from here.


A couple of hours later (not counting the 3 hours I had already spent on it this week), and I managed to get it working (for now). I had to run Word as administrator, go to Options -> Add-ins, Manage COM Add-ins ->Go. them remove the Acrobat PDFMaker Office COM Addin. Closed and re-opened Word as administrator again, followed the steps above except this time pressed Add (on the Add a COM Add-ins). then had to browse through C:\ to where PDFMOfficeAddin.dll was located (the location may differ on your computer depending on which Adobe product you have). Once I added the COM add-in back in, I was able to Mail Merge to PDF again. I have no idea why this worked or why Adobe engineers are still working on a fix. I also don't know if this fixed it permanently, only time will tell. Hope this helps someone, that error message is so poor, it tells the user nothing.

12 replies

Participant
October 4, 2023

I have exactly the same issue. Tested on a document successfully merged and sent using the same method a few months ago ... it no longer works. 

 

Amal.
Community Manager
Community Manager
October 4, 2023

Hi @Brenda31003006xd7r 

 

I have sent a private message with more information. Please check.

 

~Amal

Participant
October 16, 2023

Any news on this? I had a person that could successfully mail merge 3 weeks ago and can longer do so. Eveything is updated. Did Adobe make a change?

Amal.
Community Manager
Community Manager
March 21, 2023

Hi @default1fcmpmh800dy 

 

Hope you are doing well and sorry to hear that.

 

As you have the latest OS and application version, please make sure you have a User Name and Initials filled out under Word Options>Popular in Word and Excel.

 

Also, make sure you don't have any unusual characters or red-lined objects in my document, try to turn off ALL the grammar/spell check features and see if that helps.

 

 

You may also go through the help page https://helpx.adobe.com/acrobat/kb/troubleshoot-acrobat-pdfmaker-problems-office.html and check.

 

Regards

Amal

 

Participant
October 29, 2023

Hi, 

I've been having the same issue  now. The last week I made the merge fine, but with the same file now I can't. Can u help me?

Amal.
Community Manager
Community Manager
October 30, 2023

Hi there

 

This is a known issue. Our engineering team is working on it.

 

We will share the update soon.

 

Thanks for your time and patience.

 

~Amal